Background
A leading manufacturing company recently partnered with AtomIQ to revolutionize its supply chain operations by implementing RFID technology. The project aimed to streamline PO receiving, picking, and shipping processes while ensuring seamless integration with their backend ERP system.
Challenges
One of the primary challenges was tracking products with serial numbers, which was crucial for inventory management, support, and RMAs. The lack of real-time visibility led to inefficiencies in order fulfillment and product traceability.
Solution
AtomIQ successfully deployed an end-to-end RFID solution, enabling the company to process thousands of items with speed and accuracy. Key components of the implementation included:
✅ RFID-enabled PO Receiving: Items were scanned using Zebra TC21 with Sled and TC53 RFID scanners, eliminating manual data entry and significantly reducing processing time.
✅ RFID-driven Picking & Shipping: Orders were efficiently picked using RFID technology and automatically validated before shipping, improving accuracy and reducing errors.
✅ In-House RFID Labeling: Labels were printed internally and shipped to suppliers, ensuring proper tagging and traceability.
✅ Seamless ERP Integration: The entire process was automated, synchronizing data between the warehouse and backend systems in real time.
Impact
🔹 Enhanced Serial Number Tracking: Every product is now linked to a unique serial number, providing end-to-end visibility throughout its lifecycle, from manufacturing to after-sales support.
🔹 Faster and More Accurate Processing: The automation of receiving, picking, and shipping dramatically reduced human errors and improved operational efficiency.
🔹 Improved RMA & Support Processes: With precise serial number tracking, the company can now handle returns and customer support more efficiently, reducing turnaround times.
This RFID-driven transformation has positioned the company for greater scalability, efficiency, and accuracy in its supply chain operations.
Conclusion
In conclusion, the implementation of RFID technology has profoundly transformed the manufacturing company’s supply chain operations, driving significant improvements in efficiency, accuracy, and traceability. AtomIQ’s end-to-end RFID solution has streamlined key processes such as PO receiving, picking, and shipping, while ensuring seamless ERP integration. By enhancing serial number tracking and automating critical operations, the company has reduced errors, sped up processing times, and improved RMA and customer support handling. This successful RFID-driven transformation has laid the foundation for future growth, positioning the company to scale its operations with enhanced visibility and control.
Looking to optimize your warehouse operations with RFID? Contact us to learn how AtomIQ can help!
